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| Resumes ,Engineering |
| Location : UAE Sharja |
| Metallurgical Engineer |
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Street address :
Location :
Date Listed : Jun 03, 2010
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Mahdi Kamali
P.O.Box:150489, Sharjah, United Arab Emirates
kamali_mohamare@yahoo.com , mahdikamali@emirates.net.ae
Mobile: 00971507171470
Skills:
? Manufacturing of nonferrous alloy by recycling of related scrap, recycling aluminum beverage can(UBC) and other light gauge aluminum scrap, continuous manufacturing of aluminum coil , trade of metal and scrap
? Expertise in manufacturing of aviation body parts along with related heat treatments ,production of industrial ,car and motorcycle metal part and components, metallurgical and mechanical test(distractive and non distractive), quality control management and attain of ISO certificate
? Familiarity with heat treatments, metal corrosion prevention, metal surface engineering, stainless steel kitchen equipment manufacturing
? Proficiency in providing feasibility study for metal manufacturing plants ,production cost calculation, maintenance plan for furnaces, casting machine,?, pollution control and safety plan
PROFESSIONAL EXPERIENCE
ZUAMA GROUP, July, 2009-Now
Production Manager, Production/Operation; R&D
Abu Dhabi, UAE
? Led a team of approximately (50), including (3) Supervisor, for a 1-shift facility, with (2) Production areas: Stainless Steel Kitchen Equipments with full machineries, Quality, Laboratory, and Safety.
? Supported new product tests, test markets, intermediate scale production and equipment development.
? Improved Customer Service metric compare to previous year, measured across hundreds of tests.
? Reduced overall facility downtime and achieved aggressive Production downtime goal.
? Zero injuries or lost time (2009), a corporate Safety Audit record.
? Designed feasibility, evaluation and start-up plan for new manufacturing facility.
EMIRATES RECYCLING CO. (L.L.C.), July, 2005-Jun, 2009
Production Manager
Sharjah, UAE
? Sorting & Recycling of aluminum scrap.
? Reviewing all areas of manufactured products and services to best determine opportunities for short and long term savings against the spend.
? UBC (Aluminum Beverage Can).
? Designed feasibility, evaluation and start-up plan for new manufacturing facility.
? Launched new facility for UBC recycling same as sorting system, magnet separator, baler, crusher, shredder, delaquerin, screening and charging.
? Upgrade of safety of the factory, pollution control.
? Improving recycling rate, making suitable UBC ingot alloy, professional research market.
? Manufacturing secondary aluminum alloy.
? Prepared procedures for alloy making, provided melting, casting and molding technical supports for supervisors and operators during daily activities.
? Supervised welding procedures, mechanical and metallurgy tests, Supported QC and production line supervisors and trouble-shooting of casting defects.
? Initiated in develop and implementing process and techniques improvements for reducing production cost and raising product quality, prepared manufacturing procedure for new products, modeling, molding, casting, welding and finishing, with respect to Quality and economic concerns.
RHF PROFILES CO, Jun, 2004-May, 2005
Rolling Mill Factory Manager
Sharjah, UAE
? Production of aluminum coil and sheet 1000, 3000 and 5000 series also aluminum sheets for construction, cladding, rolled sections, coil powder coating, and cold room panels.
? Reduction of production cost by increase of using related aluminum scrap, the quality was controlled by chemical composition inspection along with quality segregation as a required raw material from local market and abroad.
? Development of raw material and product lay out, upgrade of safety of the factory and pollution control according to UAE environmental rules.
? Improving of annealing furnace function through step by step metallurgical quality investigation.
? Improving of machineries function by reduction of vibration, upgrade of quality of patterns surface in cast roll, rolling mill,?.
? Created a \'Production Control/Factory Management & Reporting system?, Key persons continual meetings,..
? Executed improvements in Manufacturing, Lab, Purchasing and Returned Materials.
? Improving of product scrap sorting for reuse in production.
? Reducing production cost by reducing stock of baby coil and better maintenance plan.
? Supervised Metallurgy Laboratory technician and tests procedures
, prepared procedures for Metallurgical LAB tests and provided technical supports for customer satisfaction.
? Checked daily reports of QC personnel, advised them for trouble-shooting and prepared final reports to QC head, Controlled quality of mill finish, set up and maintain preventative QC programs.
? Re achievement of ISO certificate by following the required procedures.
? Designed feasibility, evaluation and start-up plan for new manufacturing facility.
EMIRATES RECYCLING CO. (L.L.C.), Aug, 2002-Apr, 2004
Manager
Sharjah, UAE
? Production of secondary aluminum alloys.
? Selection and purchasing of raw materials according to the type of alloy production.
? Marketing and sale of the alloy products.
? Establishing the organization of secondary aluminum alloy plant.
? Training of the staff for operation of the alloy plant.
? Sorting of raw material and controlling the quality of raw materials and finished products.
? Designed feasibility, evaluation and start-up plan for new manufacturing facility.
? Selection and purchase of machineries for upgrading secondary alloy plant with considering the quality and cost.
? Cost calculation of the finished products.
NOVIN GODAZ AMIN COMPANY GROUPS, Jun, 1996-Jul, 2002
Member of the board, and manager of the commercial and R&D department of the company
Tehran, Iran
? Producer of the aluminum alloy in shape of ingots and billets, zinc alloy, zinc ingot according to the customers? requirements
? Aluminum dross recycling.
? Aluminum extrusion along with electro plating.
? Die cast parts.
? Trader of all kind of non-ferrous metals and scrap
? Marketing and sales of the products
? Making decision about organization, and expansion of company, costing, sales price of the products.
IRAN RADIATOR COMPANY (ARMCO), Apr, 1995-May, 1996
Sales manger
Tehran, Iran
? Producer of all kinds of automobile radiators and industrial heat exchangers.
? Production of the automobile radiators and heat exchangers by means of reverse engineering.
? Marketing and sale of products, sales planning for retail sales and company agents along with professional quality investigation and better marketing against the competitors.
? Marketing and sale of heat exchangers for the potential industries.
? Making decision about costing and sale price of the products.
? Planning for professional engineering customer service and planning for periodical continues meeting with key persons in the factory.
? Planning for avoiding defects same as corrosion pitting after packing the product.
PISHRO TADBIR COMPANY, March, 1993-Apr, 1995
Managing Director
Tehran, Iran
? Set up of manufacturing plant along with full details feasibility study for Market and share holders companies (Manufacturer of food, Industrial machineries, Industrial Parts, kitchen equipments, Food and meat machineries).
? Engineering services for Share holder companies and local market.
? Producing industrial parts according to clients need by reverse engineering for Share holder companies and local market.
? Design of production line for industrial parts.
? Technical proposal for increase of production and reduce of cost production.
? The only producer of temperature uniformity testing machine in the country for evaluation of safety of the gas heaters products which are manufactured by home appliances factories in the country.
? Manufacturing Stainless Steel Kitchen equipments.
NIROMOHAREKEH COMPANY (NMI) , Feb,1991-Feb,1993
Head Of Reverse Engineering Department
Tehran, Iran
? Production of motorcycles and engines licensed by Piaggio Company of Italy (Piaggio based in Pontedera, Italy encompasses seven brands of scooters and motorcycles. As the fourth largest producer of scooters and motorcycles in the world.)
? Production of Motor bike (bravo), motor cycles (CG-125, Vespa- http://www.piaggio.com)
? Production of small size engines used for pesticide control in agriculture
? Production of some motorcycle parts by reverse engineering and other purpose
? Production of car parts and components for car
? Manufacturer companies.
? Manufacturing special machineries.
? Professional planning and financing the subcontractor in the country who have capability and ability for manufacturing parts and components.
? Making the subcontractor familiar with reverse engineering, quality control and update them about new production process.
? Problem solving or development of products using the engineering disciplines of materials science and metallurgy for the company and subcontractors.
? Supported QC and production line supervisors and trouble-shooting of casting defects.
IRAN HELICOPTER SUPPORT & RENEWAL CO, Jul, 1985-Jan, 1991
Head of Metallurgical Laboratory
Tehran, Iran
? Producer of the helicopters body and maintenance of helicopters according to American standards.
? Quality assurance and quality control of the raw materials.
? Quality control in production line of helicopter body parts.
? Design and control of solution and ageing (heat treatment) of wrought aluminum alloy specially 2000, 6000 and 7000 aluminum alloys series.
? Quality control of the products in respect to corrosion and mechanical properties according to American or international standards.
? Teacher of quality control in training department.
? Heading the metallurgical laboratory.
? leading following project which reduced the production cost, avoided human bin accident and set upped the professional technical investigation
Finding the reasons of stress crack inter granular corrosion (SCC) which broke the body parts during age hardening, HTO(High temperature oxidation) investigation on the nominated helicopters blade by manufacturer, fracture failure analysis with reference of Metals handbook and aviation reference books and other metal test facility same as Optical microscopy ,NDT,.. to identify the cause and mode of failure.
? Familiarity with all kind of nondestructive and distractive tests same as , Non-destructive testing, Mechanical Testing including: Tensile, Charpy and Izod, Hardness Testing, Macroscopic examination and analysis of fracture surfaces, surface cracks ,Microscopic examination and analysis ,Metallographic ,Determination of failure mechanism ,ductile, brittle, fatigue, corrosion, wear, creep, local, coating, corrosion products, Simulated service testing ie; torsion, wear, corrosion.
? Analysis of all evidence, formulation of conclusions, report writing and recommendations.
EDUCATION
The Azad University Science and Research Branch
http://www.srbiau.ac.ir ,Tehran, Iran
Master of Ceramic Engineering
Jul, 2002 In progress
The Isfahan University Of Technology
http://www.iut.ac.ir/en ,Isfahan-Iran
B.S Metallurgical Engineering
Graduated Jan, 1985
ADDITIONAL INFORMATION
Languages: Persian (Fluent), English (Fluent), Arabic (Basic)
Others: Have ISO9000 certificate in internal auditing for evaluation and setting up companies and production plants in compliance with ISO standards, computer skills
? International trading, Manufacturing process, Manufacturing by reverse engineering.
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